WPC Flooring Production Line
Jwell WPC Flooring Production Line produces lightweight, durable wood-plastic composite flooring with a foamed core, precision calendering, embossing, UV coating and automated profiling.
Polystyrene (PS) sheets, including GPPS and HIPS sheets, are widely used in thermoforming packaging applications due to their excellent forming performance, stable processing characteristics, and cost advantages.
JWELL PS Sheet Extrusion Line is specially developed for manufacturers requiring high-efficiency and stable sheet production.
The production line can process:
Typical products include:
High-Output, Stable & Energy-Saving HIPS/GPPS Sheet Production
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High-Output ExtrusionOptimized screw design and high-efficiency extrusion technology deliver stable melt quality and high-output PS sheet production. |
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Multi-Layer Co-ExtrusionAdvanced co-extrusion technology supports flexible layer structures and adjustable layer ratios for optimized sheet performance. |
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Excellent Thermoforming PerformancePrecision T-die and three-roll calendering systems produce uniform sheets suitable for efficient downstream thermoforming. |
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Energy-Saving ProductionEnergy-efficient motors, optimized extrusion technology, and intelligent controls help reduce energy consumption and operating costs. |
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Precision Sheet Quality ControlPrecision forming and optional online thickness monitoring help maintain consistent sheet thickness, flatness, and surface quality. |
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Flexible Material ProcessingCustomizable configurations support GPPS, HIPS, and compatible PS formulations for packaging and industrial applications. |
The extrusion system is the core component of the PS sheet production line.
JWELL optimizes screw and barrel designs according to PS, HIPS, and GPPS material characteristics, ensuring uniform melting, stable pressure control, and efficient material conveying.
✓ Excellent plasticization performance
✓ Stable melt quality
✓ High-output continuous production
The multi-layer co-extrusion system allows different materials or recycled materials to be combined into a single sheet structure.
JWELL provides flexible A/B and A/B/A co-extrusion solutions to optimize material utilization and improve sheet performance.
✓ Flexible layer structures
✓ Reduced raw material cost
✓ Improved sheet functionality
The hydraulic screen changer provides continuous melt filtration during high-temperature extrusion.
The system effectively removes impurities and ensures stable melt quality for high-quality PS sheets.
✓ Continuous operation without stopping production
✓ Improved melt cleanliness
✓ Stable extrusion performance
The precision T-die adopts optimized flow channel design to achieve uniform melt distribution across the sheet width.
It ensures accurate sheet thickness, excellent surface quality, and stable forming performance.
✓ Uniform melt distribution
✓ Precise sheet thickness control
✓ Excellent surface appearance
The three-roll calendering system performs cooling, shaping, and surface finishing after extrusion.
Precise roller temperature control and gap adjustment ensure excellent flatness and dimensional stability.
✓ Smooth sheet surface
✓ Excellent flatness
✓ Stable mechanical properties
The online thickness measurement system monitors sheet thickness in real time during production.
Measured data can be integrated with the control system to optimize production parameters and improve consistency.
✓ Real-time quality monitoring
✓ Reduced thickness variation
✓ Improved production stability
The online recycling system automatically processes edge trim generated during sheet production.
Through crushing and recycling, production waste can be reused to improve material utilization efficiency.
✓ Reduced material waste
✓ Lower production cost
✓ Supports sustainable production
| Model | Sheet Width (mm) | Sheet Thickness (mm) | Production Capacity (kg/h) |
|---|---|---|---|
| JWS120-1000 | 800 | 0.3–2.0 | 500–600 |
| JWS130A-1000 | 800 | 0.3–2.0 | 700–900 |
| JWS130B-1000 | 800 | 0.3–2.0 | 1000–1200 |
| JWS130/60-1200 | 1000 | 0.3–2.0 | 1000–1200 |
Note: The specifications are subject to change without prior notice.
Food Packaging
PS sheets are widely used for thermoformed food containers, trays, cups, bakery boxes, and disposable packaging products.
GPPS provides excellent transparency for product display, while HIPS offers better impact resistance for durable food containers.
Typical Products:
PS sheets provide excellent thermoforming performance and are suitable for high-volume production of disposable products.
The material offers good rigidity, stable forming performance, and cost-effective production.
Typical Products:
HIPS and functional PS sheets are widely used for electronic component trays and protective packaging.
With excellent forming accuracy and customizable properties, PS sheets help protect sensitive components during transportation and storage.
Typical Products:
Appliance & Industrial Applications
HIPS sheets provide good impact resistance and dimensional stability for large thermoformed components.
They are commonly used in appliance interiors and industrial thermoformed parts.
Typical Products:
JWELL PS Sheet Extrusion Line is mainly designed for processing polystyrene materials, including GPPS (General Purpose Polystyrene) and HIPS (High Impact Polystyrene).
According to customer requirements, the production line can also be customized for multi-layer PS sheets and modified PS materials to meet different thermoforming applications.
PS sheets are widely used in thermoforming applications due to their excellent forming performance, stable processing characteristics, and cost efficiency.
Typical applications include:
GPPS and HIPS are two commonly used PS sheet materials with different characteristics.
GPPS Sheet:
HIPS Sheet:
The production range depends on the equipment configuration, material properties, and customer requirements.
For normal production, PS sheets are typically produced with a thickness range of 0.2–2 mm. Sheet width can be customized according to downstream thermoforming applications and production requirements.
JWELL PS Sheet Extrusion Line can be customized for different output requirements.
High-output configurations can achieve production capacity of 1000–3000 kg/h, making the line suitable for large-scale thermoforming packaging production.
Yes.
JWELL provides multi-layer co-extrusion solutions such as A/B and A/B/A structures, allowing manufacturers to optimize material usage, improve sheet performance, and reduce production costs.
A complete JWELL PS Sheet Extrusion Line usually includes:
These components work together to ensure stable production and consistent sheet quality.
JWELL has extensive experience in plastic extrusion equipment manufacturing and provides customized PS sheet production solutions worldwide.
With advanced extrusion technology, high-output production capability, energy-saving design, and professional technical support, JWELL helps customers achieve efficient and reliable sheet production.
Jwell WPC Flooring Production Line produces lightweight, durable wood-plastic composite flooring with a foamed core, precision calendering, embossing, UV coating and automated profiling.
Jwell SPC Flooring Production Line delivers turnkey production from mixing and extrusion to calendering, UV coating, profiling, lamination and packaging.
JWELL TPU Casting & Laminating Film Extrusion Line integrates precision casting, online lamination and automatic winding to produce TPU composite films and laminated fabrics for footwear, textiles and outdoor applications.
Jwell Machinery Co., Ltd sets up in 1997 , we are large manufacturer of plastic extrusion machinery in China, our headoffice was located in Shanghai.
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