Conical twin-screw extruder | Foamed core technology | 4-8 mm thickness | Embossing + UV coating | Click-lock profiling | Softer & warmer than SPC
Complete WPC flooring production demonstration during Site Acceptance Test at customer facility. Watch the full foamed-core extrusion, embossing, UV coating, and click-lock profiling process.
The WPC Flooring Production Line is part of JWELL’s complete extrusion portfolio. Customers evaluating this WPC Flooring Production Line also frequently request our SPC Flooring Production Line | Jwell Machinery and PVC Marble Sheet Production Line | Stone-Texture Decorative Panels | Jwell, which share the same proven screw, die and control platforms. For layout drawings, pricing and lead times, contact JWELL Machinery directly.
| # | Item | Key Point |
| 1 | 🌀 **Foamed Core Technology** | microcellular structure for lightweight, warm-touch flooring planks |
| 2 | ⚡ **Superior Sound Insulation** | cellular foam absorbs 18-22 dB impact noise without IXPE underlay |
| 3 | 🎯 **Softer Under-Foot Feel** | closer to natural wood than rigid SPC, preferred for bedrooms and living spaces |
| 4 | 🔄 **Conical Twin-Screw Extrusion** | controlled foaming agent decomposition for uniform cell structure |
| 5 | 🔧 **In-Line Embossing + UV Coating** | wood-grain texture and scratch-resistant finish in one pass |
| 6 | ✅ **Click-Lock Profiling** | precision tongue-and-groove for floating floor installation |
| 7 | ♻️ **CE & ISO 9001 Certified** | 29 years Jwell manufacturing excellence, 25,000+ machines worldwide |
The defining characteristic of WPC flooring — and the feature that differentiates it from SPC — is the foamed core. Jwell integrates chemical foaming directly into the conical twin-screw extrusion process:
– Foaming Agent Metering: A dedicated gravimetric dosing station introduces precisely measured foaming agent (typically azodicarbonamide, sodium bicarbonate-based, or endothermic/exothermic blends) into the PVC/wood-flour/calcium-carbonate compound. The dosing accuracy of ±0.5% ensures consistent foam density from the first plank to the last.
– Controlled Decomposition Zone: The extruder’s temperature profile is engineered so the foaming agent decomposes at the precise point in the metering zone where the PVC resin is fully plasticized and the wood flour is uniformly dispersed. Decomposition temperature (typically 160-190°C for azodicarbonamide) is controlled within ±2°C by individual barrel zone PID controllers.
– Cell Structure Control: The gas released by the foaming agent creates a microcellular structure throughout the core cross-section. Jwell’s screw geometry manages the melt pressure downstream of the decomposition zone — sufficient back-pressure prevents premature bubble coalescence (which creates large, irregular cells with poor mechanical properties), while controlled pressure drop at the die lip allows uniform expansion to the target density.
– Density Range: WPC core density is typically 700-900 kg/m³ (foamed) compared to SPC’s 1,000-1,500 kg/m³ (solid). This 30-50% weight reduction is what gives WPC its lighter handling weight, softer feel, and superior acoustic properties.
配图建议: WPC 发泡芯层截面显微照片，展示均匀微孔结构
WPC’s “wood” character comes from the incorporation of wood flour (typically 30-50 mesh hardwood powder) into the PVC matrix. The wood flour contributes the warm tactile feel, reduces the plastic content (lowering raw material cost and improving environmental profile through renewable content), and provides the density reduction that complements the foaming process.
Jwell’s WPC line integrates a dedicated wood flour handling system:
– Pre-Drying: Wood flour contains 5-8% moisture as received, which must be reduced to below 0.5% before extrusion to prevent steam voids and surface defects. A desiccant or hot-air dryer with 2-3 hour residence time at 90-100°C conditions the wood flour before it enters the dosing system.
– Dedicated Dosing Station: A separate gravimetric feeder for wood flour operates alongside the PVC resin, CaCO₃, stabilizer, and foaming agent feeders, with all components blended in the high-speed mixer before introduction to the extruder. This multi-component blending approach ensures uniform wood flour dispersion throughout the extruded sheet — non-uniform dispersion creates visible density streaks and inconsistent local mechanical properties.
– Vented Barrel Moisture Removal: Despite pre-drying, residual moisture from the wood flour is removed through the extruder’s vacuum vent zone — a water-ring pump maintains negative pressure at the vent port, extracting steam and volatiles before they reach the die.
配图建议: 木粉喂料系统或配方称重界面
WPC flooring’s market appeal depends on its ability to replicate the look and feel of natural hardwood. Jwell’s embossing calender applies realistic wood-grain texture to the hot extruded sheet in a single in-line pass — the texture is pressed into the surface while it is still above the glass transition temperature, creating a permanent emboss that will not wear off like a printed or coated surface pattern:
– Embossing Roll Technology: The calender roll features a precision-engraved wood-grain pattern produced by chemical etching or laser engraving, with texture depth of 0.1-0.3 mm and pattern repeat length matched to common plank formats. Interchangeable rolls allow changeover between oak, walnut, maple, hickory, and exotic wood grain patterns in under 30 minutes.
– Temperature-Controlled Embossing: The roll surface temperature is maintained at 60-90°C (±1°C uniformity) — hot enough that the WPC surface flows into the texture cavities under calender nip pressure, but not so hot that the material sticks to the roll surface. A release agent spray system applies a micro-thin coating of release agent to the roll surface to prevent sticking.
– Registered Emboss Capability: For premium WPC products, the embossing roll can be synchronized with the decorative film laminator to register the embossed wood grain with the printed wood-grain pattern — creating an “embossed-in-register” (EIR) surface where the texture valleys align with the printed grain lines, delivering the most authentic wood-look flooring available in the WPC category.
配图建议: 压花辊面近景，展示木纹纹理细节
The UV coating workcell applies a transparent, scratch-resistant top coat over the embossed and decorated WPC surface, protecting the decorative layer from wear, stains, and UV yellowing:
– Two-Stage Application: Primer coat (adhesion layer) → UV cure → top coat (hardness layer) → UV cure. The primer penetrates the micro-porous embossed surface for mechanical anchoring; the top coat builds the hard, crosslinked surface that resists scratching from foot traffic, pet claws, and furniture movement.
– Wear Performance: Properly formulated and cured UV coatings on WPC achieve AC3-AC4 wear ratings (Taber abrasion), sufficient for residential and light-commercial applications. The coating thickness is 15-25 μm after cure — thick enough for scratch protection, thin enough to not fill in the embossed wood-grain texture that gives the flooring its realistic feel.
– UV Cure System: Medium-pressure mercury UV lamps (or LED UV for heat-sensitive substrates) deliver the UV energy density required for complete crosslinking. The intelligent power controller adjusts lamp output to line speed, reducing electricity consumption by 25-30% compared to fixed-output systems.
配图建议: UV 涂布段近景，展示涂布辊和 UV 灯组
| Parameter | Specification |
| Extruder Type | Conical twin-screw, vented |
| Screw Material | 38CrMoAlA, nitrided, bimetallic optional |
| Screw Structure | Conical twin, designed for PVC + wood flour + CaCO₃ + foaming agent |
| L/D Ratio | Optimized for controlled foaming zone |
| Drive Motor | WEG AC high-efficiency |
| Inverter | ABB ACS880 series |
| Barrel Heating | Multi-zone PID, 50-200°C, melt pressure and temperature display |
| Vacuum Exhaust | Water-ring pump, removes moisture from wood flour |
| Dosing Feeder | Multi-component gravimetric (PVC, wood flour, CaCO₃, stabilizer, foaming agent) |
| Control System | Siemens S7-1200 PLC + 10″ HMI |
| Low-Voltage Electrical | Schneider Electric |
| Parameter | Specification |
| Raw Materials | PVC resin + wood flour (30-50 mesh) + CaCO₃ + foaming agent + stabilizer + lubricant |
| Product Thickness | 4.0 – 8.0 mm |
| Product Width | Up to 1,350 mm |
| Core Density (foamed) | 700 – 900 kg/m³ |
| Surface Texture | Wood-grain embossed (oak, walnut, maple, hickory, exotic patterns) |
| Wear Layer | UV-cured transparent top coat, 15-25 μm |
| Wear Rating | AC3 – AC4 (Taber abrasion) |
| Plank Formats | 6″×36″, 7″×48″, 9″×48″ (tile formats optional: 12″×24″, 18″×18″) |
| Parameter | Specification |
| Calender Configuration | Multi-roll (3-5 rolls), vertical |
| Embossing Roll | Precision-engraved wood-grain pattern |
| Roll Surface | Chrome-plated, textured |
| Roll Temperature Range | 60 – 90°C |
| Temperature Uniformity | ±1°C across roll face |
| Roll Changeover | Interchangeable patterns, < 30 minutes |
| EIR Capability | Registered emboss-in-register (optional) |
| Film Lamination | In-line decorative film unwinder with tension control |
| Parameter | Specification |
| Profile Type | Click-lock tongue-and-groove, all four edges |
| Cutter Type | Diamond-tipped (WPC-optimized geometry) |
| Profile Tolerance | ±0.08 mm engagement depth, ±0.05 mm width |
| Production Speed | 40-60 m/min (foamed WPC optimized) |
| Dust Extraction | High-capacity, duct velocity ≥ 30 m/s |
| Parameter | Specification |
| Coating Type | Two-stage: primer + top coat |
| Cure System | Medium-pressure mercury UV or LED UV |
| Coating Thickness | 15 – 25 μm (dry film) |
| Line Speed Synchronized | With extrusion line speed |
| Power Control | Intelligent, 25-30% electricity saving |
| Parameter | Specification |
| Power Supply | 380V / 50Hz (440V/60Hz adaptable) |
| Compressed Air | 0.4 – 0.6 MPa |
| Cooling Water | 0.2 – 0.4 MPa, 15-20°C |
| Wood Flour Pre-Dryer | Desiccant or hot-air, 90-100°C, 2-3 hour residence |
| Certifications | CE, ISO 9001 |
| Available as | Complete line turnkey solution |
| 维度 | WPC (Wood Plastic Composite) / SPC (Stone Plastic Composite) |
| Core Structure | Foamed microcellular / Solid, dense mineral-filled |
| Core Density | 700-900 kg/m³ / 1,000-1,500 kg/m³ |
| Under-Foot Feel | Warm, softer, closer to wood / Cooler, harder, closer to ceramic tile |
| Sound Insulation | 18-22 dB reduction (core alone) / 15-20 dB (requires IXPE underlay) |
| Weight per Plank | Lighter — easier handling, lower shipping cost / Heavier — better stability, higher shipping cost |
| Thickness | 4-8 mm / 3.2-7 mm |
| Dimensional Stability | Moderate (expansion 0.2-0.3% at 80°C) / Excellent (expansion < 0.1% at 80°C) |
| Waterproof | Water-resistant (foam absorbs if cut/exposed) / 100% waterproof (no absorption) |
| Indentation Resistance | Moderate (foam compresses under point loads) / High (solid core resists furniture legs) |
| UV Resistance | Good (wood flour may color-shift over decades) / Excellent (inorganic core, no color shift) |
| Best For | Bedrooms, living rooms, hotels, apartments, quiet spaces / Kitchens, bathrooms, basements, commercial, high-traffic |
| Market Position | Comfort & acoustics premium segment / Durability & waterproof mass market |
| 数据 | 数值 / 说明 |
| Years in Business | 29 (Since 1997) / Continuous extrusion machinery manufacturing |
| Production Bases | 8 / China and Thailand |
| Employees | 3,500+ / Engineering, manufacturing, service |
| Annual Revenue | $700M+ / Global extrusion machinery group |
| Machines Delivered | 25,000+ / To 120+ countries |
| Patents | 1,000+ / In-house R&D and intellectual property |
| Certifications | ISO 9001, CE / International quality and safety standards |
| After-Sales | Global Engineer Certification / 48-hour spare parts dispatch from Shanghai |
| 卡片 | 产品名称 / 链接 / 关系 |
| 1 | SPC Flooring Production Line / /flooring-extrusion/spc-flooring-production-line/ / 同类 — 刚性SPC地板替代方案 |
| 2 | PVC Sheet Extrusion Line / /sheet-extrusion/pvc-sheet-extrusion-line/ / 工艺相近 — PVC 挤出基础技术 |
| 3 | PP Sheet Extrusion Line / /sheet-extrusion/pp-sheet-extrusion-line/ / 材料相关 — 聚烯烃挤出工艺 |
| # | 字段 / 类型 / 必填 / 说明 |
| 1 | Name / text / ✅ / placeholder: “Your full name” |
| 2 | Email / email / ✅ / placeholder: “your@company.com” |
| 3 | Country / select / ✅ / 200+国家 |
| 4 | Phone / tel / — / 含国际区号 |
| 5 | Company / text / — / placeholder: “Your company name” |
| 6 | Target Product Type / select / ✅ / WPC Foamed / SPC Solid / Both / Not sure |
| 7 | Annual Production Target (m²) / select / ✅ / <300,000 / 300,000-800,000 / 800,000-1,500,000 / >1,500,000 / Not sure |
| 8 | Target Thickness (mm) / select / — / 4-5 / 5-6 / 6-8 / Multiple |
| 9 | Wood-Grain Pattern / select / — / Oak / Walnut / Maple / Hickory / Exotic / Multiple / Not sure |
| 10 | Line Configuration / select / — / Extrusion Only / Extrusion + Profiling / Extrusion + Profiling + UV / Complete Turnkey / Not sure |
| 11 | Project Timeline / select / — / Immediate / 1-3 months / 3-6 months / 6-12 months / Information only |
| 12 | Message / textarea / — / placeholder: “Tell us about your production goals and target market…” |
| — | CAPTCHA / — / ✅ / reCAPTCHA v3 |
| — | Submit / submit / — / “Request Quote & Line Configuration” |
| 文件夹 | 文件 / 用途 / 状态 |
| 主图/ | WPC Floor Extrusion Line.png / [C] Hero 画廊 — 主图 / ✅ |
| 详情图/ | WPC Wood Plastic Extrusion Line.png / [F] 详情图 — 挤出段特写 / ✅ |
| 文件 | 用途 / 状态 |
| 视频/WPC Flooring Production Line SAT.mp4 | [D] SAT 现场验收测试视频 / ✅ |
| 用途 | 建议 / 优先级 |
| Hero 画廊补充 | 整线全景、压花段、UV涂布段、开槽段、成品特写各 1 张 / 高 |
| F1 发泡芯层配图 | 微孔结构截面显微照片 / 中 |
| F2 木粉系统配图 | 木粉喂料/干燥系统照片 / 中 |
| F3 压花辊配图 | 压花辊面木纹纹理细节 / 中 |
| F4 UV 涂布配图 | UV 涂布段近景 / 中 |
| F5 开槽配图 | 开槽工位 + 成型企口截面 / 中 |
| 应用场景配图 ×5 | 卧室/酒店/公寓/养老/安静空间的 WPC 铺设实景 / 高 |
| 视频封面图 | SAT 视频 poster 图 / 高 |
| WPC vs SPC 对比图 | 两种地板截面并排对比 / 中 |
| 目标页面 | 位置 / 锚文本 |
| SPC Flooring Production Line | [L] Related Products / “SPC Flooring Production Line” |
| PVC Sheet Extrusion Line | [L] Related Products / “PVC Sheet Extrusion Line” |
| PP Sheet Extrusion Line | [L] Related Products / “PP Sheet Extrusion Line” |
| 来源页面 | 链接上下文 |
| Flooring Extrusion Pillar Page | 地板挤出分类页 |
| WPC vs SPC Flooring Comparison Guide | WPC vs SPC 对比 |
| Wood-Plastic Composite Processing Overview | 木塑复合材料加工 |
| Comfort Flooring Solutions Guide | 舒适地板解决方案 |
| # | 检查项 / 状态 |
| 1 | 唯一 H1，含完整产品名 + 核心关键词 / ✅ |
| 2 | H2 技术关键词覆盖: foamed core, wood flour, embossing, UV coating, click-lock / ✅ |
| 3 | 规格表为 HTML <table> 文本 / ✅ |
| 4 | 所有图片有描述性 alt 属性 / ✅ |
| 5 | 面包屑用 Schema BreadcrumbList / ✅ |
| 6 | FAQ 用 Schema FAQPage (5个Q&A) / ✅ |
| 7 | 产品信息用 Schema Product + 详细 Organization / ✅ |
| 8 | 视频用 Schema VideoObject / ✅ |
| 9 | Canonical 自引用 / ✅ |
| 10 | Title tag 50-60 chars / ✅ |
| 11 | Meta description 含产品差异化特性 / ✅ |
| 12 | Open Graph 完整 / ✅ |
| 信号 | 体现方式 |
| Experience | 29年制造经验、25,000+ 台机器、WPC 配方工艺数据 |
| Expertise | 发泡技术控制、木粉喂料系统、EIR 对花压纹、WPC vs SPC 对比指南 |
| Authoritativeness | 中国塑机协会副会长、8大生产基地、1,000+ 专利 |
| Trustworthiness | CE + ISO 9001、全球工程师认证、48小时备件响应 |
| 检查项 | 目标值 |
| LCP | < 2.5s |
| CLS | < 0.1 |
| INP | < 200ms |
| Mobile-friendly | ✅ |
| 图片格式 | PNG (建议转 WebP) |
| 内容 | 说明 |
| [I] WPC vs SPC 对比表 | 帮助客户做技术路线决策，提供客观对比数据 |
| SPC/SPC 双线能力 | 明确告知客户 Jwell 同时提供两种技术路线的产线 |
| 决策指南 | “Choose WPC if… / Choose SPC if…” 清晰的选择框架 |
WPC flooring’s warm touch, soft feel, and natural wood-grain appearance make it the preferred flooring for residential spaces where comfort is the primary decision criterion. The foamed core provides insulation from cold concrete subfloors — a meaningful comfort difference in basements, ground-floor rooms, and homes in colder climates. The 7″ × 48″ plank format in oak, walnut, or hickory wood-grain embossed patterns covers the most popular residential design aesthetics, while the click-lock installation enables DIY-friendly weekend renovation projects.
Hotel operators specify WPC flooring for guest rooms primarily for its acoustic performance: the foamed core absorbs impact noise from footsteps, dropped objects, and furniture movement, reducing sound transmission to the room below by 18-22 dB. This acoustic damping is a competitive requirement in multi-story hotels where guest complaints about noise from above are the number one cause of negative reviews and room-change requests. WPC’s realistic wood-grain appearance supports the premium design language of 4-star and 5-star properties, while its durability withstands the rolling loads of luggage carts and housekeeping equipment in corridor applications.
WPC (Wood Plastic Composite) flooring has a foamed core — PVC resin blended with wood flour, calcium carbonate, and foaming agents creating a microcellular structure at 700-900 kg/m³ density. The foamed core gives WPC a warmer, softer feel closer to natural wood, along with superior sound insulation (18-22 dB impact reduction). SPC has a solid mineral core at 1,000-1,500 kg/m³ density — harder, colder, but 100% waterproof and more dimensionally stable. Choose WPC for comfort and acoustics; choose SPC for durability and waterproofing.
The Jwell WPC line uses chemical foaming agents metered into the compound before extrusion. The conical twin-screw extruder controls foam cell structure through precise temperature profiling — the foaming agent decomposes at a controlled point in the metering zone, releasing gas that forms the microcellular core. The T-die and embossing calender set the foam structure and surface texture simultaneously. This in-line process produces consistent foam density without post-extrusion foaming steps.
The line produces WPC flooring in 4-8 mm thickness and up to 1,350 mm sheet width. Standard plank formats include 6″×36″, 7″×48″, and 9″×48″, with tile formats (12″×24″, 18″×18″) through secondary cutting. The thicker foam core (6-8 mm) provides the acoustic damping that distinguishes premium WPC from thinner SPC planks.
Yes — Jwell supplies both WPC foamed-core and SPC solid-core flooring production lines. A single WPC line can also produce non-foamed rigid PVC flooring by switching off the foaming agent dosing and adjusting the temperature profile. However, for producers targeting both WPC and SPC markets at commercial scale, dedicated lines are recommended because the optimized screw geometry and downstream equipment sizing differ between the two processes.
[L] RELATED PRODUCTS 相关产品
H2: Related Flooring & Sheet Extrusion Lines
[M] WHY JWELL — 公司优势区
H2: Why Flooring Manufacturers Choose Jwell for WPC Lines
Card 1: 29 Years of Extrusion Expertise
Founded in 1997, Jwell has accumulated nearly three decades of extrusion process knowledge across sheet, plate, film, pipe, and profile applications. The WPC flooring line benefits from this breadth: the conical twin-screw technology refined in PVC pipe and profile extrusion, the calender technology from sheet extrusion, and the control architecture from thousands of installed lines — all adapted for the specific requirements of foamed wood-plastic composite flooring.
Card 2: Complete WPC Process Knowledge
Jwell maintains documented process recipes for the major WPC formulations: standard residential WPC (4-5 mm, 30-40% wood flour, medium foam density), premium acoustic WPC (6-8 mm, higher foam ratio for maximum sound reduction), and rigid-foam hybrid (5-6 mm, lower foam ratio for better indentation resistance). Each recipe includes temperature profiles, screw speeds, foaming agent ratio, and calender settings validated through production trials.
Card 3: 8 Production Bases, 25,000+ Machines
Jwell operates 8 production bases with 3,500+ employees and annual production capacity exceeding 3,000 complete extrusion lines. 25,000+ machines have been delivered to 120+ countries. This scale provides the supply chain reliability, spare parts availability, and service infrastructure that international flooring producers depend on.
Card 4: CE & ISO 9001 Certified
Every WPC line meets CE machinery directive requirements and is manufactured under ISO 9001 quality management. Standard electrical components — Siemens PLC, ABB inverters, WEG motors, Schneider protection — ensure global serviceability. Jwell’s Global Engineer Certification System provides authorized installation and service worldwide with full warranty coverage.
[N] INQUIRY FORM 询价表单
H2: Request a Quote or WPC Line Configuration Proposal
[O] 页脚
– 全站统一页脚模板
– 联系信息、产品分类、社交媒体、隐私政策、版权
四、现有资源映射
4.1 已有图片资源
4.2 已有视频资源
4.3 尚需补充的资源
五、内部链接建议
本页链接到 (Outbound)
从其他页面链接到本页 (Inbound)
六、URL 结构
URL: https://www.jwellmachine.com/flooring-extrusion/wpc-flooring-production-line/
目录结构建议:
/flooring-extrusion/
├── index.html
├── spc-flooring-production-line/
├── wpc-flooring-production-line/
│ ├── index.html
│ └── images/
└── …
七、SEO 技术检查清单
7.1 On-Page 元素
7.2 E-E-A-T 信号强化
7.3 技术性能
7.4 独特竞争内容
与 SPC 线的关键差异: WPC 线强调舒适性、声学性能和触感温暖；SPC 线强调耐久性、防水和尺寸稳定性。[I] WPC vs SPC 对比区是 WPC 页面独有的内容，帮助客户在两个技术路线间做选择。
Screw Diameter: Φ 80 mm / Φ 92 mm / Φ 110 mm / Φ 180 mm; Output (24h, SPC): 6-8 T / 12-18 T / 25-32 T / 70-100 T; Line Speed at 4 mm: 0.4-0.6 m/min / 0.8-1.3 m/min / 1.8-2.4 m/min / 5-9 m/min; Screw Material: 38CrMoAlA, nitrided, bimetallic optional / ← Same / ← Same / ← Same
Applicable Material: EVA copolymer (VA content 14-28%), EVA + LDPE blends, EVA + carbon black; Sheet Width: 2,000 – 4,000 mm; Sheet Thickness: 1.0 – 3.0 mm; Production Capacity: 300 – 600 kg/h
参数组: 参数 / 规格值; Model Options: JWELL-TPU-LAM-150 / 150 kg/h max output (polyester TPU); : JWELL-TPU-LAM-250 / 250 kg/h max output; : JWELL-TPU-LAM-400 / 400 kg/h max output
🏭
Jwell has manufactured PET sheet extrusion equipment since 2005, accumulating field data from over 400 installed PET lines worldwide. Each new machine generation incorporates refinements validated across hundreds of real production environments — not just lab prototypes.
🔬
Our Changzhou facility operates a full production-scale PET line for customer trials. Bring your raw materials and target specifications — we run your recipe before you commit. The line delivered to your factory is a proven configuration, eliminating startup risk.
🌍
Factory-trained Jwell engineers based in Brazil, Spain, Mexico, and Shanghai travel to customer sites for installation and operator training. Remote diagnostic support via WeChat/WhatsApp responds within 2 hours. Critical spares ship from Shanghai within 48 hours.
Jwell Machinery Co., Ltd sets up in 1997 , we are large manufacturer of plastic extrusion machinery in China, our headoffice was located in Shanghai.
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