WPC Flooring Production Line
Jwell WPC Flooring Production Line produces lightweight, durable wood-plastic composite flooring with a foamed core, precision calendering, embossing, UV coating and automated profiling.
JWELL SPC Flooring Production Line is designed for manufacturing high-quality Stone Plastic Composite (SPC) flooring. The system uses PVC-based material extrusion and precision four-roll calendering to laminate the decorative film, wear layer and backing film through heat and pressure without additional adhesive.
With flexible configurations for different production capacities and downstream processing requirements, JWELL provides integrated solutions for SPC flooring manufacturers worldwide.
Explore more JWELL extrusion technologies, including our PVC Waterproof Membrane Production Line
Four-roll calendering for uniform board thickness.
Heat-bonded decorative, wear and backing layers.
Multiple models for different production requirements.
Optional automatic cutting, stacking and packaging.
Integrated equipment, commissioning and technical support.
The mixing system of SPC Flooring Production Line is designed for uniform preparation of PVC powder, stabilizers, fillers and other formulation components before extrusion. The system combines a high-speed mixer and low-speed cooling mixer to achieve efficient heating, mixing and cooling of the SPC compound, providing a stable and consistent material supply for continuous flooring production.
The project configuration includes a high-speed mixer and low-speed mixer, with the mixing system designed to serve two extrusion lines.
The SPC Flooring Production Line uses a conical twin screw extruder, specially designed for PVC powder processing. The extrusion system combines controlled plasticization and homogenization with a dedicated PVC hard board die and five-roll calender.
With a specified capacity of up to 1500 kg/h, the line is designed for continuous, high-volume SPC flooring production. The standard configuration supports SPC flooring thicknesses of 3–8 mm with a die width of 1,050 mm.
The UV coating line provides an additional surface treatment process for SPC flooring, helping create a durable and visually consistent finished surface after SPC Flooring Production Line.
The system can be configured for continuous UV coating and curing according to the required flooring structure and surface performance. It is suitable for SPC flooring manufacturers requiring enhanced surface protection, appearance and wear resistance.
The cutting and grooving section processes the finished SPC boards into the required flooring dimensions and profile structure.
The line can integrate precision cutting, longitudinal trimming and grooving operations to prepare SPC flooring panels for subsequent installation. The continuous downstream configuration helps maintain consistent product dimensions and efficient production
The backside laminating line is designed to laminate IXPE or EVA onto the back of SPC flooring.
The process includes flooring feeding → PSA hot melt glue coating → IXPE/EVA lamination → cutting → conveying → two-end trimming. This integrated process provides an efficient solution for SPC flooring products requiring an acoustic or cushioning underlay.
The system includes a feeding conveyor, glue coating machine, laminator and cutter, speed-up conveyor, 90° conveyor and two-end trimmer.
The packaging and palletizing section is designed for efficient handling of finished SPC flooring after cutting, profiling and quality inspection.
The system can integrate automatic conveying, counting, stacking, packaging and palletizing according to the customer’s final product dimensions and packaging requirements. This helps reduce manual handling and improves overall production efficiency.
| Parameter | SZJZ-80 / SZJZ-92 / SZJZ-110 / SZJZ-180 |
| Screw Diameter | Φ 80 mm / Φ 92 mm / Φ 110 mm / Φ 180 mm |
| Output (24h, SPC) | 6-8 T / 12-18 T / 25-32 T / 70-100 T |
| Line Speed at 4 mm | 0.4-0.6 m/min / 0.8-1.3 m/min / 1.8-2.4 m/min / 5-9 m/min |
| Screw Material | 38CrMoAlA, nitrided, bimetallic optional / ← Same / ← Same / ← Same |
| Drive Motor | ABB / Schneider (import) / ← Same / ← Same / ← Same |
| Gearbox | Hard-tooth helical, Chinese top brand / ← Same / ← Same / ← Same |
| Heating | Multi-zone PID, 50-300°C / ← Same / ← Same / ← Same |
| Vacuum Exhaust | Water-ring pump / ← Same / ← Same / ← Same |
| Dosing Feeder | Enlarged, AC variable frequency / ← Same / ← Same / ← Same |
| Parameter | Specification |
| Product Width | 1,050 / 1,350 mm |
| Product Thickness | 3.2 – 7.0 mm |
| Die Type | T-die, chrome-plated |
| Calender | 5-roll vertical, down-in / up-out |
| Roll Surface Options | Diamond, wood-grain, mirror (interchangeable) |
| Mirror Roll Ra | ≤ 0.025 μm |
| Roll Hardness | ≥ HRC 50 |
| Chrome Plating | ≥ 0.08 mm |
| Roll Bearings | NSK (Japan) |
| Temperature Control | Heat-conducting oil, ±1°C |
| Film Unwinder | Double-station, 3″ air-expansion shaft, magnetic-particle brake |
| Wear-Layer Laminator | Rubber press roll, in-line with calender |
| Parameter | Specification |
| Max Working Width | 1,300 mm |
| Coating Speed | 2 – 20 m/min |
| UV Lamps | 13 kW each, primer (2 lamps) + top coat (6 lamps) |
| Power Controller | Intelligent, 30-35% electricity saving |
| IR Oven | Infrared tubes, max 80°C leveling temperature |
| Roller Material | 45# seamless steel, hard-chrome plated |
| Electrical | Shilin inverter (Taiwan), Schneider low-voltage |
| Parameter | Specification |
| Product Size (L×W) | Width ≤ 1,220 mm, Length 600-1,800 mm, Thickness 3-12 mm |
| Max Profiling Output | Up to 12,000 m²/hour (peak high-speed) |
| Standard Speed | 60 – 80 m/min |
| DET Stations | 6+6, heavy-duty |
| Cutter Precision | 60% teeth ≤ 10 μm, all ≤ 20 μm, balance ≤ 6.3 G |
| Profile Accuracy | ±0.05 mm squareness, ±0.025 mm width tolerance |
| Dust Extraction | 50,000 m³/h, 35 m/s duct velocity |
| Voltage | 380V / 50 Hz (60 Hz adaptable) |
| Air Pressure | 0.5 – 0.6 MPa |
| Parameter | Specification |
| Compatible Flooring | 110-310 mm W × 600-1,850 mm L × 3-50 mm T |
| Working Speed | 70 m/min |
| Total Power | 45 kW |
| Glue System | PSA hot-melt, steel anilox roller |
| Tension Control | Servo motor, automatic cut-off |
| Trimming | Two-end, synchronized with upstream |
| Parameter | Specification |
| Packaging Speed | 8 – 10 packs/min |
| Product Size | Length 36-72″, Width 6-9″, Height 30-100 mm |
| Max Pack Weight | ≤ 15 kg |
| Carton Magazine | 300 cartons |
| Palletizing | Double-station, non-stop |
| Palletizing Height | 500 – 1,300 mm |
| Control | Mitsubishi PLC + Servo + HMI |
| Pneumatics | AirTAC |
| Sensors | Omron |
| Linear Guide | HIWIN |
| Parameter | Specification |
| Electrical | 380V / 3-phase / 50 Hz, transformer ≥ 600 kVA |
| Compressed Air | 0.4 – 0.6 MPa, ≥ 1.5 m³/min |
| Cooling Water | 0.2 – 0.4 MPa, 15-20°C, ≥ 8 m³/h |
| Factory Space | ≥ 1,500 m², ≤ 80 × 20 m, height ≥ 6 m |
| Floor Load | ≥ 5 T/m² in extruder zone |
| Certifications | CE, ISO 9001, FloorScore-compatible production |
| Data | Description |
| SPC Daily Output (110/220) | 7,000-8,000 m² / Dual-extruder industrial-scale configuration |
| Export Markets | Uzbekistan, Poland, Germany / European and Central Asian installations |
| Jwell Extrusion Experience | 29 Years / Since 1997 |
| Machines Delivered | 25,000+ / To 120+ countries |
| Production Bases | 8 / China and Thailand |
| Certifications | CE, ISO 9001 / International standards |
| Supply Chain Partners | Chenyu, Haokai, Azumi, Haojing, HOMAG, Zhizhongjie, Xingyeqing / Integrated under one Jwell warranty |
SPC flooring is ideal for living rooms, bedrooms, kitchens and apartments, offering water-resistant performance, dimensional stability and easy maintenance.
SPC flooring provides durable and attractive surfaces for offices, retail stores, shopping centers and showrooms, making it suitable for commercial spaces with frequent foot traffic.
SPC flooring can be used in schools, classrooms, libraries, offices and other public interiors. Its dimensional stability, durable surface and easy-clean characteristics support everyday facility management.
SPC flooring provides an attractive and practical flooring solution for hotel rooms, corridors, restaurants and serviced apartments, combining decorative flexibility with convenient daily maintenance.
SPC flooring is mainly produced from PVC resin, calcium carbonate (CaCO₃), stabilizers, processing additives and other formulation components. The exact formulation can be adjusted according to the required flooring structure, mechanical properties and surface performance.
Industry Reference:
Learn more about rigid-core flooring requirements
through the
ASTM International flooring standards
.
The production line can be configured for different SPC flooring specifications. Thickness, sheet width, flooring dimensions and production speed can be customized according to the customer’s product requirements and target capacity.
Production capacity depends on factors such as flooring thickness, width, formulation, extrusion system and line configuration. Jwell can recommend the appropriate extrusion and downstream equipment based on the required output.
Yes. The line can be equipped with downstream systems for embossing, UV coating, decorative film lamination and other surface-finishing processes, allowing manufacturers to produce different textures, patterns and surface structures.
Yes. The complete line can be engineered according to product specifications, production capacity, factory layout, automation requirements and final flooring structure. Individual sections can also be configured based on the customer’s production process.
A complete production solution can include raw material mixing, extrusion, calendering, cooling, UV coating, profiling, silent pad lamination, dust collection, packaging and palletizing. The exact configuration depends on the customer’s product and production requirements.
Yes. Automation can be integrated across key production stages to reduce manual handling and improve process consistency. The control system can monitor important parameters such as temperature, pressure, speed and production status.
Yes. Technical support can cover equipment installation, commissioning, process parameter adjustment and production start-up. The support scope can be defined according to the project requirements.
Jwell WPC Flooring Production Line produces lightweight, durable wood-plastic composite flooring with a foamed core, precision calendering, embossing, UV coating and automated profiling.
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Complete Turnkey Solution
From raw material mixing and twin-screw extrusion to calendering, UV coating, profiling, lamination and packaging, Jwell integrates the complete SPC flooring production process into one coordinated line.
Stable Quality & High Production Efficiency
Optimized extrusion and calendering technology ensures consistent sheet thickness, width, flatness and surface quality, while automated processes support stable, continuous production.
Customized Engineering & Global Support
Jwell configures each SPC flooring line according to product specifications, capacity and factory requirements, with technical support covering line design, installation, commissioning and production start-up.
Jwell Machinery Co., Ltd sets up in 1997 , we are large manufacturer of plastic extrusion machinery in China, our headoffice was located in Shanghai.
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