PVC Waterproof Membrane Line

当前视频为 SAT(现场验收)录像,建议额外拍摄一段 FAT(工厂验收)视频,展示整线运行、厚度检测、收卷成品三个关键环节。两段视频可制作为左右并排或标签切换布局。

SEO 关键词: PVC waterproof membrane production video, PVC sheet extrusion SAT, Jwell waterproof membrane factory acceptance test

The Jwell conical twin-screw extruder is specifically engineered for plasticized PVC compound processing — a material that demands gentle, thorough plasticization within a narrow thermal window to prevent dehydrochlorination and thermal degradation. The counter-rotating conical screw geometry delivers superior mixing efficiency with dwell times under 3 minutes, ensuring complete fusion of PVC resin, plasticizers, stabilizers, UV absorbers, and biocides without exceeding the compound’s thermal stability limit.

PVC Waterproof Membrane Line: Related JWELL Extrusion Lines

The PVC Waterproof Membrane Line is part of JWELL’s complete extrusion portfolio. Customers evaluating this PVC Waterproof Membrane Line also frequently request our TPO Waterproof Membrane Line | Jwell Machinery and HDPE Geomembrane Line | Jwell Machinery, which share the same proven screw, die and control platforms. For layout drawings, pricing and lead times, contact JWELL Machinery directly.

# Item Key Point
1 🌀 **Conical Twin-Screw PVC Processing** optimized for plasticized PVC, low-shear mixing, anti-degradation
2 ⚡ **300-1,200 kg/h Output** scalable from regional supplier to high-volume manufacturer
3 🎯 **Reinforcement Embedding System** polyester scrim / glass fiber mesh, ±2 mm placement accuracy
4 🔄 **±0.03 mm Thickness Control** beta-ray or laser scanner, closed-loop PLC feedback
5 🔧 **CE Certified
6 ✅ **Integrated Dust-Free Winding** up to 1,200 mm roll diameter, 30 m length, no air entrapment
7 ♻️ **8.5m Extra-Wide Capability Benchmark** first domestically produced 8.5m geomembrane/waterproof line in China

Conical Twin-Screw Extruder — Purpose-Built for Plasticized PVC Compound Processing

The Jwell conical twin-screw extruder is specifically engineered for plasticized PVC compound processing — a material that demands gentle, thorough plasticization within a narrow thermal window to prevent dehydrochlorination and thermal degradation. The counter-rotating conical screw geometry delivers superior mixing efficiency with dwell times under 3 minutes, ensuring complete fusion of PVC resin, plasticizers, stabilizers, UV absorbers, and biocides without exceeding the compound’s thermal stability limit.

The cone-shaped screw profile creates a progressively decreasing channel depth from feed zone to metering zone, which naturally compresses the PVC melt while minimizing shear heating — a critical advantage over parallel twin-screw designs for heat-sensitive PVC formulations. This geometry achieves up to 20% higher output per unit of installed power compared to equivalent parallel twin-screw alternatives in PVC applications.

Key extruder specifications (JW-120/150 conical twin-screw):

– Screw diameter: 120/150 mm (cone tip/base)

– L/D ratio: 25:1

– Barrel zones: 5 independent PID heating/cooling zones

– Processing temperature range: 155-195°C (PVC compound specific)

– Drive motor: WEG high-efficiency AC motor with ABB ACS880 inverter

配图建议: 锥形双螺杆结构示意图 + 挤出段近景(标注喂料口、排气口、熔体泵接口)

Polyester Scrim & Glass Fiber Reinforcement Embedding — ±2 mm Placement Accuracy

For mechanically attached single-ply roofing applications, reinforced PVC membranes are the industry standard. The optional precision reinforcement insertion station on the Jwell line places polyester scrim or glass fiber mesh accurately between the upper and lower PVC layers during the extrusion/calendering process.

The automatic edge-trimming photoelectric sensor maintains ±2 mm reinforcement placement accuracy across the full sheet width, preventing edge exposure that compromises weld integrity during roof installation. This system handles scrim weights from 80 to 250 g/m², producing reinforced PVC membranes that meet EN 13707 tear strength requirements exceeding 400 N for Type L roofing membrane classification.

The reinforcement unwind station includes:

– Pneumatic tension control with dancer roller feedback

– Photoelectric edge guide sensor (±1 mm)

– Quick-change scrim roll mandrel (< 5 minutes changeover)

– Anti-static bar for dust-free scrim feeding into the laminating nip

– Automatic splice detection and alarm

配图建议: 增强层嵌入工位近景,展示 polyester scrim 走料路径

Automatic Thickness Gauge — ±0.03 mm Tolerance, Real-Time Die Lip & Speed Adjustment

Consistent membrane thickness is the single most impactful quality parameter in PVC waterproofing — it directly controls membrane weight per square meter, the primary cost driver for roofing contractors who purchase by area. The Jwell line integrates an online beta-ray or laser thickness scanner that traverses the sheet width continuously, providing real-time measurement data to the Siemens S7-1200 PLC.

The closed-loop feedback system automatically adjusts both haul-off speed and die lip restrictor bar position to maintain target thickness within ±0.03 mm. Thickness data is logged at configurable intervals for full production traceability — a requirement increasingly specified by European roofing membrane procurement departments under ISO 9001 quality management documentation.

配图建议: 测厚仪探头近景 + HMI 屏幕上的实时厚度曲线截图

Automated Tension-Controlled Winding — Clean Roll Surfaces for Field Welding Quality

The surface-winding unit employs automatic tension control with dancer roller feedback to prevent air entrapment, edge creasing, and telescoping — common quality defects that render PVC membrane rolls unusable or require costly re-winding. The system produces neatly wound rolls up to 30 meters in length with roll diameters up to 1,200 mm, ready for direct palletizing and shipment to roofing installation sites.

A dust-proof enclosure with HEPA-filtered positive air pressure surrounds the winding area, ensuring the membrane surface remains free of particulate contamination. Clean roll surfaces are non-negotiable for hot-air weld integrity during field installation — any dust or debris trapped between membrane laps creates leak paths that compromise the waterproofing system’s long-term performance.

配图建议: 收卷段全景,展示防尘罩 + 成品卷

Technical Specifications

参数类别 参数 / 规格
原料 Raw Material / PVC compound (plasticized, with stabilizers, UV absorbers, biocide additives)
产能 Production Capacity / 300 – 600 kg/h (standard) / up to 1,200 kg/h (high-output config)
制品宽度 Sheet Width / 1,000 – 2,500 mm
制品厚度 Sheet Thickness / 1.0 – 2.5 mm
增强层 Reinforcement / Unreinforced / Polyester scrim 80-250 g/m² / Glass fiber mesh
挤出机 Extruder Model / JW-120/150 conical twin-screw extruder
螺杆直径 Screw Diameter / 120/150 mm (cone tip/base)
长径比 L/D Ratio / 25:1
模头 Die Type / Flat T-die with adjustable restrictor bar
牵引速度 Haul-off Speed / 1.0 – 6.0 m/min
冷却方式 Cooling System / Contact cooling with chrome-plated steel rollers
加热系统 Heating System / Cast aluminum heaters with independent zone PID
厚度精度 Thickness Tolerance / ±0.03 mm (closed-loop feedback control)
收卷直径 Winding Diameter / Up to 1,200 mm (roll length up to 30 m)
控制系统 Control System / Siemens S7-1200 PLC + 10″ color HMI touchscreen
主电机 Main Motor / WEG W22 high-efficiency AC motor
变频器 Inverter / ABB ACS880 series
电气元件 Electrical Components / Schneider Electric contactors, relays, breakers
装机功率 Installed Power / 180 – 320 kW
电源 Power Supply / 380V / 50Hz (customizable to 440V/60Hz)
外形尺寸 Machine Dimensions (L×W×H) / 35,000 × 5,000 × 3,500 mm
认证 Certifications / CE, ISO 9001

[I] Why Jwell for PVC Waterproof Membrane — 信任说服

# 说服点 / 数据支撑
1 29 Years Extrusion Expertise (Since 1997) / China Plastics Machinery Industry Association vice president unit; single-screw extruder industry standard-setter
2 5 Production Bases, 16 Subsidiaries / Nearly 3,000 employees, annual revenue RMB 2 billion (USD 320M) (PDF p2-4)
3 8.5m Extra-Wide Geomembrane Line — Industry First / First domestically manufactured 8.5-meter waterproof/geomembrane extrusion line in China, demonstrating large-format production capability (PDF p26)
4 Full Product Range for Waterproofing / PVC, TPO, CPE, PE waterproof membrane lines + PE drainage board lines + small testing extrusion lines — single-source supplier for complete waterproofing production (PDF p15-22)
5 Vertically Integrated Manufacturing / In-house screw, barrel, die, and roller production at Zhoushan and Liyang factories — faster spare parts, lower lifetime maintenance, direct engineering support
6 CE + ISO 9001 + SGS Audited / Regulatory documentation package provided for equipment import and construction project specification compliance in international markets
7 Exports to 120+ Countries / Established global logistics, installation, and after-sales service network

[K] Related Products — 相关产品

产品 链接 / 关联说明
TPO Waterproof Membrane Extrusion Line /sheet-extrusion-lines/waterproof-membrane/tpo/ / 热塑性聚烯烃防水卷材,单层屋面另一主流材料
PE Waterproof Membrane Extrusion Line /sheet-extrusion-lines/waterproof-membrane/pe/ / PE 防水卷材,可做至 8,000 mm 宽幅
CPE Waterproof Membrane Extrusion Line /sheet-extrusion-lines/waterproof-membrane/cpe/ / 氯化聚乙烯防水卷材
PE Drainage Board Extrusion Line /sheet-extrusion-lines/drainage-board/pe/ / PE 排水板生产线

询价表单字段

# 字段 / 类型 / 必填 / 选项/说明
1 Full Name / text / ✅ /
2 Company Name / text / ✅ /
3 Work Email / email / ✅ /
4 Phone / WhatsApp / tel / ✅ /
5 Country / select / ✅ / 国家下拉列表
6 Target Application / select / ✅ / Single-Ply Roofing / Bridge Deck / Tunnel / Green Roof / Other
7 Reinforcement Required / select / ✅ / Unreinforced only / Polyester scrim / Glass fiber mesh / Both / Not sure
8 Required Output (kg/h) / select / ✅ / <300 / 300-600 / 600-900 / 900-1200 / >1200 / Not sure
9 Required Sheet Width (mm) / select / ✅ / <1500 / 1500-2000 / 2000-2500 / >2500 / Not sure
10 Project Timeline / select / / Immediate / 3-6 months / 6-12 months / Researching
11 Additional Requirements / textarea / / 自由文本(配方、认证、特殊需求)

3.1 Core Web Vitals 目标

指标 移动端 / 桌面端 / 目标
LCP < 2.5s / < 1.5s / Hero 图片需压缩至 WebP < 80KB
INP < 200ms / < 100ms / 表单交互即时响应
CLS < 0.1 / < 0.05 / 固定图片/视频容器尺寸

3.2 图片优化清单

图片 当前格式 / 建议格式 / 目标大小 / 说明
pvcpe-waterproof-membrane.webp WebP / WebP + AVIF fallback / < 80KB / Hero 主图,需响应式多尺寸 (800/1200/1920px)
4 张详情图 WebP / WebP + AVIF fallback / < 50KB/张 / 应用场景配图
视频 poster 图 🆕 / WebP / < 30KB / 视频封面,首帧截图 + 品牌水印

4.1 已有图片资源

文件夹 文件 / 用途 / 状态
主图/ pvcpe-waterproof-membrane.webp / [C] Hero 画廊 — 主图 1 (整线全景) / ✅
详情图/ pvc-waterproof-membrane-extrusion-line-single-ply-commercial-roofing-systems.webp / [H1] 单层屋面应用 / ✅
详情图/ pvc-waterproof-membrane-extrusion-line-bridge-deck-and-parking-garage-waterproofing.webp / [H2] 桥面/停车场防水 / ✅
详情图/ pvc-waterproof-membrane-extrusion-line-tunnel-waterproofing-membrane.webp / [H3] 隧道防水 / ✅
详情图/ pvc-waterproof-membrane-extrusion-line-vegetative-roof-green-roof-systems.webp / [H4] 绿化屋顶 / ✅

4.2 已有视频资源

文件 用途 / 状态
视频/PVC Waterproof membrane line SAT.mp4 [D] SAT 现场验收视频 / ✅

4.3 尚需补充的资源

用途 建议 / 优先级
Hero 画廊图 #2 — 挤出段特写 锥形双螺杆挤出段近景,含喂料口和排气口 / 🔴 高
Hero 画廊图 #3 — 收卷成品特写 成品 PVC 防水卷材卷,展示无尘收卷效果 / 🔴 高
FAT 工厂验收视频 金纬工厂内 PVC 线运行实测,整线 + 厚度检测 + 收卷 / 🔴 高
视频封面图 ×2 SAT 视频 + FAT 视频 poster 缩略图(首帧+水印) / 🔴 高
F1 锥形双螺杆配图 螺杆结构示意或挤出段近景 / 🟡 中
F2 增强层嵌入工位配图 Scrim 嵌入工位走料路径 / 🟡 中
F3 测厚仪配图 探头近景 + HMI 厚度曲线截图 / 🟡 中
F4 无尘收卷配图 收卷段全景含防尘罩 / 🟡 中
F5 电控组件配图 电柜内部 + 品牌 logo 组合 / 🟢 低
相关产品卡片图 TPO/PE/CPE 产线缩略图 ×3 / 🟢 低
客户案例现场照片 SAT 现场施工/运行照片 / 🟢 低
公司实力展示图 5大生产基地航拍/工厂加工设备 / 🟢 低

本页链接到 (Outbound)

目标页面 位置 / 锚文本
TPO Waterproof Membrane Extrusion Line [K] Related Products / “TPO Waterproof Membrane Extrusion Line”
PE Waterproof Membrane Extrusion Line [K] Related Products / “PE Waterproof Membrane Extrusion Line”
CPE Waterproof Membrane Extrusion Line [K] Related Products / “CPE Waterproof Membrane Extrusion Line”
PE Drainage Board Extrusion Line [K] Related Products / “PE Drainage Board Extrusion Line”

从其他页面链接到本页 (Inbound)

来源页面 推荐锚文本
Sheet Extrusion Lines 汇总页 “PVC Waterproof Membrane Extrusion Line”
防水卷材行业应用页 “PVC Single-Ply Roofing Membrane Production Equipment”
锥形双螺杆技术页 “Conical Twin-Screw PVC Extrusion — Waterproof Membrane”

六、PDF 参考数据速查

数据 位置 / 用途
近 3000 名员工,年销售额近 20 亿 RMB PDF p2 / [I] Why Jwell
5 大生产基地(上海/舟山/太仓/东莞/溧阳) PDF p3 / [I] Why Jwell
16 个子公司,单螺杆行业标准起草单位 PDF p2-4 / [I] Why Jwell + Schema
PVC/TPO/CPE/PE 全线防水产品 PDF p15-21 / [K] Related Products
8.5m 超宽幅防水卷材线(国内第一条) PDF p26 / [B] Hero + [I] Why Jwell + FAQ Q3/Q5
小型实验机挤出设备 PDF p22 / [I] Why Jwell Card #4

Single-Ply Commercial Roofing Systems

H3: PVC Waterproof Membrane for Single-Ply Commercial Roofing — Fully Adhered, Mechanically Attached & Ballasted

Alt: PVC single-ply waterproof membrane installation on commercial flat roof — mechanically attached system

PVC waterproof membranes are the dominant single-ply roofing material in the European commercial construction market and rapidly gaining share in North America, Middle East, and Asia. The Jwell extrusion line produces membranes compliant with ASTM D-4434 Type III and EN 13707 specifications for fully adhered, mechanically attached, and ballasted roofing installations on office buildings, warehouses, shopping centers, logistics hubs, and industrial facilities.

The PVC membrane’s hot-air weldability creates monolithic, watertight seams that maintain integrity for 30+ years — a performance characteristic that TPO and EPDM competitors continue to pursue. With growing commercial construction in developing economies and increasing retrofit demand in mature markets, PVC roofing membrane demand is sustaining 5-7% annual global growth.

Bridge Deck and Parking Garage Waterproofing

H3: Bridge Deck & Parking Structure Waterproofing Membrane — AASHTO M-286 Compliant

Alt: PVC waterproofing membrane applied to bridge deck surface — traffic-rated waterproofing system

PVC waterproof membranes serve as a critical protective barrier on bridge decks, parking structures, and plaza decks where the membrane must withstand direct vehicular traffic loading, thermal cycling, freeze-thaw conditions, and exposure to de-icing chemicals. The reinforced PVC membrane variant produced on the Jwell line meets AASHTO M-286 requirements for bridge deck waterproofing, with elongation properties exceeding 250% that accommodate the flexural movements inherent in bridge structures under traffic loads and temperature fluctuations.

The membrane’s chemical resistance to chlorides and sulfates provides decades of protection for the structural concrete and steel reinforcement beneath, directly extending infrastructure service life — a priority for government transportation agencies managing bridge maintenance budgets.

Frequently Asked Questions

What PVC compound formulations are recommended for roofing membrane production on this line? -

We recommend PVC roofing-grade compounds with K-value between 65 and 72, plasticizer content of 25-35 PHR, and calcium-zinc or organotin stabilizer systems. Leading international compound suppliers include Axxaris and Renolit. Our process engineers can help optimize your formulation for specific climate zones — for example, higher plasticizer content and low-temperature impact modifiers for Nordic applications, or enhanced UV absorber packages for desert climates with high solar radiation exposure.

Can this line produce reinforced PVC membranes with embedded polyester scrim? +

Yes. The precision reinforcement embedding station places polyester scrim or glass fiber mesh (80 to 250 g/m²) between the upper and lower PVC layers during extrusion with ±2 mm positioning accuracy. The photoelectric edge guide sensor ensures the reinforcement remains centered within the sheet, preventing edge exposure. This produces reinforced membranes meeting EN 13707 tear strength exceeding 400 N — the industry benchmark for mechanically attached single-ply roofing installations.

What output capacity and sheet width does the standard configuration deliver? +

Standard configuration delivers 300-600 kg/h for sheet widths 1,000-2,500 mm and thickness 1.0-2.5 mm. For high-volume manufacturers producing reinforced roofing membrane for export markets, Jwell can engineer higher-output configurations up to 1,200 kg/h, leveraging the same conical twin-screw extrusion platform validated in our 8.5-meter extra-wide geomembrane line — the first domestically produced line of its width in China.

How does the automatic thickness control system ensure consistent membrane weight per square meter? +

An online beta-ray or laser thickness scanner traverses the sheet continuously, feeding real-time measurement data to the Siemens S7-1200 PLC. The closed-loop system automatically adjusts haul-off speed and die lip restrictor bar position to maintain target thickness within ±0.03 mm. All thickness data is logged at configurable intervals for production traceability. Consistent membrane weight per square meter is the single most critical commercial parameter — it directly determines roofing contractor material cost per project.

Does Jwell offer TPO or PE waterproof membrane extrusion lines? +

Yes. Jwell manufactures complete extrusion lines for the full waterproofing membrane product spectrum: PVC, TPO, CPE, and PE waterproof membranes (PE lines up to 8,000 mm width are available), plus PE drainage board and small-scale testing extrusion lines for R&D. Our 8.5-meter extra-wide geomembrane/waterproof line was the first domestically produced line of its width in China. This breadth of product capability makes Jwell a single-source equipment partner for waterproofing manufacturers expanding across multiple membrane technologies.

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Why Choose Jwell for Your PET Sheet Line

🏭

Factory/Experience

Jwell has manufactured PET sheet extrusion equipment since 2005, accumulating field data from over 400 installed PET lines worldwide. Each new machine generation incorporates refinements validated across hundreds of real production environments — not just lab prototypes.

🔬

Test/Validate

Our Changzhou facility operates a full production-scale PET line for customer trials. Bring your raw materials and target specifications — we run your recipe before you commit. The line delivered to your factory is a proven configuration, eliminating startup risk.

🌍

Service/Support

Factory-trained Jwell engineers based in Brazil, Spain, Mexico, and Shanghai travel to customer sites for installation and operator training. Remote diagnostic support via WeChat/WhatsApp responds within 2 hours. Critical spares ship from Shanghai within 48 hours.

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